Most warehouses waste a ton of vertical space. They are typically “crowded” in the sense that there’s not much room on the ground level, but all the space up top is not being used. Of course, companies don’t want to spend big on expansions or a move to another location, so often, the most logical thing for them is to tap into vertical space.
And this is exactly what pallet racking mezzanines are for. You build platforms above your existing or new racks, and all of the sudden you have a whole new level for storage, equipment, or packing.
In this article, go over what a pallet racking mezzanine is, some of their customization options, safety features, our installation process at Allied Modular, and more.
What Is a Pallet Racking Mezzanine?
A pallet racking mezzanine is essentially an elevated platform which sits directly on top of existing racking systems. Your pallet racks provide structural support for it, without requiring additional columns that would otherwise occupy floor space. They help you maximize vertical space without building expansion.
They are often used in warehouses, distribution centers, manufacturing facilities, or other spaces with high ceilings and a need for storage capacity. The built-in flexibility of these platforms allows users to easily modify their design according to changing business requirements.
What You’ll Get with an Allied Modular Mezzanine
Pallet racking mezzanines from Allied Modular are made with high-strength steel and designed to handle serious loads. While other companies offer standard designs, we start with your space and design the platform to match.
We have a range of decking choices available, from diamond plate and wood to bar grating and Advantech. We can also use concrete or corrugated steel for projects that need extra weight or strength.
Furthermore, safety comes built in. Guardrails, kickplates, and anti-slip surfaces can all be included. We can also add proper access and safety zones for forklift loading, staircases, swing gates, and up-and-over gates.
Our platforms are designed to work with most standard pallet racking systems and can be customized to fit specific dimensions, ceiling heights, and layouts.
Customization Choices
Not every business will need the same things. We can build pallet racking platforms that can be tailored in terms of access, materials, and layout.
Some customers want multiple staircases and forklift loading areas, and others prefer a simple access gate and one staircase. Some want chipboard flooring. Others want metal grating. Many even ask us to color-match the mezzanine with their existing branding.
Whatever your needs, our team will work with you to design a system that fits your facility.
Installation Process
Once your design is finalized, the mezzanine is prefabricated at one of our three manufacturing facilities. We will then ship the modular parts directly to your location, ready to bolt together; there’s no on-site welding or custom cutting needed.
What’s more, installation can be completed in just a few days. We handle everything in-house, from design and engineering to delivery and installation. That way, you don’t have to coordinate multiple contractors or worry about third-party delays.
Compliance and Maintenance
Allied Modular’s pallet racking platforms can help you meet current OSHA and IBC requirements. We also work with our customers to ensure that fire exits, access points, and signage meet the standards within your local jurisdiction.
Finally, platforms can be cleaned easily and don’t require a lot of maintenance. In the event of damage, individual parts can be replaced without taking the entire platform apart.
The Bottom Line
Pallet racking mezzanines can help convert your unused vertical space into something useful, all without adding square footage or moving to a bigger place. They’re strong, safe, and built to adapt. At Allied Modular, we are a single-source provider, handling the design, manufacturing, and installation from start to finish.
Interested in adding mezzanines to your place of business? Reach out to us today to get a quote on new structures.
FAQs About Pallet Racking Mezzanines
1. Can pallet racking mezzanines support office space?
Absolutely! Racking mezzanines can also create additional space for offices, break rooms, conference rooms, or whatever you need. They need not only be used for storage.
2. How long does it take from design to installation?
Lead times range from 4 to 8 weeks, but in each case it will depend on complexity, size, permitting, and features. Once delivered, installation usually takes just a few days.
3. What kind of weight can these platforms hold?
Load capacity will depend on what you need to store or use above your pallet racks. At Allied Modular, we can create platforms that can hold anything from light storage to heavy equipment, so as long as you’re clear about what you will use it for, we can work with you to make sure it meets your requirements.
