If you’re running out of space at your warehouse or factory, you certainly know how daunting expanding or relocating can seem. You will either have to knock down walls to create more space, which is both expensive and disruptive; or, you will have to pack up and move to a bigger place, which includes moving all kinds of heavy equipment. Neither seems very appealing.
But luckily, there’s another option.
Industrial mezzanines can be used to tap into unused vertical space; something that managers don’t often think of. They allow your business to create storage areas, room for equipment, or even office space, without having to increase your footprint at all.
In this article, we’ll discuss how industrial mezzanines can save you space, how to choose the right type, and more.
How Industrial Mezzanines Can Save You Space
A common problem in warehouses and other industrial spaces is that there isn’t enough space to go around. Even in a relatively new space, things can get cluttered quickly, and this can result in workers feeling crammed, or even create accidents.
Most people don’t realize that warehouses and similar facilities have plenty of overhead space that never gets used.
An industrial mezzanine turns such space into workable areas, whether that be for assembly lines, equipment, storage, offices, or something else. If used correctly, you could close to double your space without the need to expand the building itself or move. In addition to this, they help your facility feel more organized, which puts you back into control.
They can be used in a large variety of industries, but some common ones are manufacturing, e-commerce, and the automotive industry, among others.
How to Choose the Right Industrial Mezzanine for Your Space
Though mezzanines provide the same kind of benefits wherever they’re used, they are not all the same.
Some businesses may want to use freestanding mezzanines, which means what it sounds like, that they can stand on their own. In other words, they don’t need to rely on anything else for their support.
If you want to set up your mezzanine using your storage as structural support, there are rack-supported or shelving-supported mezzanines, where such racks serve as the foundation.
Whatever you decide to go with, load capacity will be an important factor. A mezzanine used for lightweight shelving won’t need the same strength as one supporting heavy machinery. If you’re looking to support machinery, freestanding mezzanines are generally the better choice, but if you just want to add storage space, then rack-supported or shelving-support mezzanines will do.
The spacing of support columns might also matter, as wider gaps between columns can allow for more open space underneath. If you have forklifts or vehicles moving below, or some other important work going on, it’s important to work with your provider to make sure the work isn’t interfered with.
Finally, you’ll want to customize your mezzanine as much as possible. Some providers, such as Allied Modular, can help you create built-in staircases, lifts, and conveyors to make access easy. You may also want to add safety barriers, such as handrails and gated entry points, especially if you need to comply with safety standards. There are a variety of flooring materials to choose from as well, with diamond plate, bar grating, Advantech, concrete, and other choices.
Industrial Mezzanines and Safety
Similar to any other structure, mezzanines often have to meet safety standards, such as OSHA and ANSI, as well as comply with building codes. For example, OSHA requires mezzanines to have guardrails, mid-rails, and a toe board to prevent falls, along other safety features.
And maintenance should not be forgotten, either. Over time, industrial mezzanines can experience wear and tear from heavy loads and foot traffic. Routine inspections can help you catch problems early, and ensure that the structure is secure. Businesses should also train employees on proper usage of mezzanines, especially regarding weight limits and safety protocol.
As long as these guidelines and relevant safety standards are followed, mezzanines can remain safe, compliant, and functional for years to come.
The ROI of Industrial Mezzanines
If you do decide to invest in mezzanines, you can be sure to get a high return on investment (ROI). But if you choose to expand your building or relocate, you will be sure to incur heavy costs.
Mezzanines are an efficient choice because they make better use of existing space, rather than trying to simply add more horizontally.
Not to mention the increase in productivity and well-being among workers, as working in a cluttered and disorganized space can hurt morale.
With the addition of mezzanines, you can increase your storage capacity, better organize workflows, and more, all of which make your workplace far more efficient, and with lower operational costs.
The Bottom Line
If space is running out at your factory or warehouse, you don’t have to expand or relocate. Industrial mezzanines let you make the most of vertical space so that you can add storage, equipment areas, or offices without major construction. They’re cost-effective, highly customizable, and built to last. If your facility feels a little cramped, a mezzanine could be the simplest way to grow.
Interested in adding vertical space? Reach out to the experts at Allied Modular for a quote on new mezzanines.
